Turbocharger for Volvo S80 (2004-2006) 2.5L

Direct Replacement TD04L-14T Turbocharger for 2004-2006 Volvo S80 (P2)

What it Does: The TD04L-14T replacement turbocharger restores factory boost pressure, exhaust flow dynamics, and engine efficiency on 2004-2006 Volvo S80 sedans suffering from worn journal bearings or internal seal degradation.

The Stock Volvo S80 Bearing & Seal Wear

Over extended operating cycles, factory TD04L-14T turbochargers on the P2 platform succumb to coked oil passages and excessive heat cycling. The factory 270-degree thrust bearings experience axial shaft play, leading to compressor wheel contact, oil blow-by past the internal dynamic piston ring seals, and severe boost leak. This manifests as blue exhaust smoke, elevated oil consumption, and sluggish low-RPM spool on the B5254T2 power plant.

The Engineering Solution

This brand-new unit features high-precision dynamic balancing of the rotating assembly (CHRA) to eliminate harmonic vibration and extend bearing life. Cast with high-nickel ductile iron for the turbine housing, it resists thermal fatigue and exhaust gas cracking. Featuring standard water-cooling passages and journal bearing geometry matching OEM 49377-06213 specifications, it ensures bolt-on integration with factory coolant jackets, charge pipes, and exhaust downpipe flanges without requiring ECU remapping.

What's Included

• 1 × TD04L-14T Turbocharger Unit
• Installation Hardware and Accessories

Technical Specifications

Compatibility

• 2004 Volvo S80 2.5T Sedan 2.5L L5 Turbo (B5254T2)
• 2005 Volvo S80 2.5T Sedan 2.5L L5 Turbo (B5254T2)
• 2006 Volvo S80 2.5T Sedan 2.5L L5 Turbo (B5254T2)
• 2004-2006 Volvo S80 2.5T AWD Sedan 2.5L L5 Turbo (B5254T2)

Frequently Asked Questions & Fitment Warnings

Does this fit the P2 S80?

Yes, this is a direct fit for the 2004-2006 Volvo S80 equipped with the B5254T2 2.5L turbocharged inline-5 engine. It does not fit 2.9L naturally aspirated (B6294S) or twin-turbo T6 (B6294T) models.

What critical prep work is required before installation?

Clean or replace the oil feed and return lines, flush the intercooler, and pre-lube the center cartridge with clean oil to prevent immediate bearing starvation on startup.

The Volvo Caliber

Engineered to exact European mechanical tolerances, this turbocharger maintains strict emissions compliance, delivers precise boost recovery without triggering check engine lights (CEL), and preserves original factory driveability.