• BMC panel air filter for Jeep Cherokee XJ / Volvo S40 / V40 - studio view 1
  • Performance Air Filter Panel for Jeep Cherokee XJ 2.5L 4.0L 1990-2001
  • Performance Air Filter Panel for Jeep Cherokee XJ 2.5L 4.0L 1990-2001
  • Performance Air Filter Panel for Jeep Cherokee XJ 2.5L 4.0L 1990-2001 - Jeep Cherokee XJ 1990-2001 driving fast

Performance Air Filter for Jeep Cherokee XJ, Volvo S40 / V40, Mitsubishi Carisma (1986-2006)

$69.00
$69.00
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Increase Airflow and Filtration Efficiency for your Jeep Cherokee XJ & AMC Straight-6

Who It’s For: Designed specifically for Jeep Cherokee XJ owners running the legendary AMC Straight-6 and 2.5L AMC 150 engines, as well as select Mitsubishi and Volvo owners looking for a professional-grade filtration upgrade.

The Problem: The AMC Straight-6 is a workhorse, but it is notoriously sensitive to air intake restrictions. Factory paper filters are designed for cost, not performance; they clog quickly in dusty environments and provide a significant bottleneck as RPMs climb. Standard filters only trap particles down to 10 microns, leaving your internal components vulnerable to finer debris during heavy use.

The Solution: We utilize BMC’s full-molding system to create a filter that corrects the factory design flaws of the AMC Straight-6 intake tract. By using multi-layered cotton gauze treated with low-viscosity oil, this filter captures impurities as small as 7 microns while significantly increasing the volume of air reaching the manifold. Unlike paper filters that you toss in the trash, this is the last filter your XJ will ever need.

Why This is the Ultimate Upgrade

  • Enhanced Induction: Optimized for the high-torque demands of the Jeep 4.0L, allowing the engine to breathe easier under load and improving throttle response.
  • Full-Molding Construction: Built from a single mould with no welded joints, ensuring the filter won’t crack or fail even under the vibration of off-road use.
  • Washable & Reusable: Fully regenerable using a BMC cleaning kit, making it a more sustainable and cost-effective choice over the life of the vehicle.

Technical Specifications

Fitment Jeep Cherokee XJ 2.5L / 4.0L (1986-2001); Volvo S40 / V40 I (1995-2004); Mitsubishi Carisma, Space Star, Mirage, Pajero II 1.8 GDI (1995-2006)
Part Number BMC FB119/01
Dimensions 169mm x 344mm panel
Filtration 7-micron multi-layer oiled cotton

Compatibility & OEM Reference

Fits the following vehicles (BMC fitment data):

  • Jeep Cherokee I (XJ) 4.0 (178 HP) | 1986-1990
  • Jeep Cherokee I (XJ) 2.5 (118 HP) | 1996-2001
  • Jeep Cherokee I (XJ) 2.5 (122 HP) | 1991-2001
  • Jeep Cherokee I (XJ) 4.0i (171 HP) | 1988-2001
  • Jeep Cherokee I (XJ) 4.0i (178 HP) | 1995-2001
  • Jeep Cherokee I (XJ) 4.0i (184 HP) | 1991-2001
  • Jeep Cherokee I (XJ) 4.0i (185 HP) | 1988-2001
  • Mitsubishi Carisma 1300 (75 HP) | 2000-2004
  • Mitsubishi Carisma 1600 (95 HP) | 1998-2006
  • Mitsubishi Carisma 1600 (99 HP) | 1997-2006
  • Mitsubishi Carisma 1600 (103 HP) | 2000-2006
  • Mitsubishi Carisma 1.9 DI-D (102 HP) | 2000-2006
  • Mitsubishi Carisma 1.9 DI-D (115 HP) | 2000-2006
  • Mitsubishi Carisma 1.9 TD (90 HP) | 1996-2000
  • Mitsubishi Carisma 1600 GL (90 HP) | 1995-2006
  • Mitsubishi Carisma 1800 16V (140 HP) | 1995-2006
  • Mitsubishi Carisma 1800 16V GDI (125 HP) | 1997-2000
  • Mitsubishi Carisma 1800 GDI 16V (122 HP) | 2000-2006
  • Mitsubishi Carisma 1800 GLX (115 HP) | 1995-2006
  • Mitsubishi Mirage 1800 (140 HP) | 2001-2003
  • Mitsubishi Pajero II 1.8 GDI (131 HP) | 1998-2000
  • Mitsubishi Space Star 1.3 16V (82 HP) | 2000-2004
  • Mitsubishi Space Star 1.3 16V (83 HP) | 1998-2004
  • Mitsubishi Space Star 1.3i 16V (86 HP) | 1998-2004
  • Mitsubishi Space Star 1.6 16V (98 HP) | 2001-2004
  • Mitsubishi Space Star 1.8 GDI 16V (122 HP) | 1999-2002
  • Mitsubishi Space Star 1.8i 16V GDI (112 HP) | 2002-2004
  • Volvo S 40 I 1.6 16V (105 HP) | 1995-1999
  • Volvo S 40 I 1.6 16V (109 HP) | 1999-2004
  • Volvo S 40 I 1.8 (115 HP) | 1995-1999
  • Volvo S 40 I 1.8 (122 HP) | 2001-2004
  • Volvo S 40 I 1.8 (125 HP) | 1998-2004
  • Volvo S 40 I 1.8 16V (122 HP) | 1999-2004
  • Volvo S 40 I 1.8 BiFuel (116 HP) | 2001-2003
  • Volvo S 40 I 1.9 T4 (200 HP) | 1997-2000
  • Volvo S 40 I 2.0 16V (136 HP) | 1995-2004
  • Volvo S 40 I 2.0 16V (140 HP) | 1995-1999
  • Volvo S 40 I 2.0 T (160 HP) | 1997-2000
  • Volvo S 40 I 2.0 T (165 HP) | 2000-2001
  • Volvo S 40 I 2.0 T4 (200 HP) | 2000-2004
  • Volvo V 40 1.6 16V (105 HP) | 1995-1999
  • Volvo V 40 1.6 16V (109 HP) | 1999-2004
  • Volvo V 40 1.8 (115 HP) | 1995-1999
  • Volvo V 40 1.8 (122 HP) | 2001-2004
  • Volvo V 40 1.8 (125 HP) | 1998-2004
  • Volvo V 40 1.8 16V (122 HP) | 1999-2004
  • Volvo V 40 1.8 Bifuel (120 HP) | 1999-2003
  • Volvo V 40 1.8 Blu-Fuel (116 HP) | 2001-2003
  • Volvo V 40 1.9 T4 (200 HP) | 1997-2000
  • Volvo V 40 2.0 16V (136 HP) | 1995-2004
  • Volvo V 40 2.0 16V (140 HP) | 1995-1999
  • Volvo V 40 2.0 T (160 HP) | 1997-2000
  • Volvo V 40 2.0 T (163 HP) | 2001-2004
  • Volvo V 40 2.0 T (165 HP) | 2000-2001
  • Volvo V 40 2.0 T4 (200 HP) | 2000-2004

OEM Cross Reference (BMC): CHRYSLER USA 53004383AB, 53004383; AMC 8953004383; FIAT GROUP K53004383AB, K53004383; VOLVO CARS 30850831, 30852831

The Performance Promise

Buy with confidence. As specialists in engine breathing and filtration, we know that better air means better combustion. This BMC filter is the gold standard for enthusiasts who refuse to compromise on engine longevity or performance. Backed by real automotive expertise and fast shipping.

Common Questions

Which vehicles does this filter fit?
BMC lists the Jeep Cherokee XJ 2.5 and 4.0 (1986-2001), the Volvo S40 and V40 first generation, and the Mitsubishi Carisma, Space Star, Mirage and Pajero II 1.8 GDI.

Is it a direct fit?
Yes. It replaces the factory element in the stock airbox with no modifications.

Can I clean and reuse it?
Yes. Wash and re-oil it with a BMC regeneration kit.

How fine is the filtration?
The multi-layer oiled cotton traps particles down to 7 microns.

What will I notice after installing it?
Sharper throttle response and a stronger intake sound.

Fitment

Make

JeepVolvoMitsubishi

Engine Size
  • 1.3L
  • 1.6L
  • 1.8L
  • 1.9L
  • 2.0L
  • 2.5L
  • 4.0L

Year
  • 1986
  • 1987
  • 1988
  • 1989
  • 1990
  • 1991
  • 1992
  • 1993
  • 1994
  • 1995
  • 1996
  • 1997
  • 1998
  • 1999
  • 2000
  • 2001
  • 2002
  • 2003
  • 2004
  • 2005
  • 2006

Installation & Tools

The Wrench Time

  • Estimated Time: 15-20 Minutes
  • Difficulty: 2/10 - Straightforward driveway maintenance, but requires patience with aged, heat-cycled plastics.

Tools You Will Need

  • 10mm wrench or 10mm socket with ratchet (for battery terminal)
  • Flathead screwdriver or pocket pry tool (for stubborn airbox spring clips)
  • Shop vacuum with narrow crevice attachment (for clearing intake tray debris)
  • Microfiber towel and mild intake-safe cleaner (for wiping internal sealing surfaces)
Mechanic’s Pro Tip (The "Gotcha"):
Do not yank the airbox lid straight up! The rear of the 1990-2001 Jeep Cherokee XJ airbox relies on fragile plastic hinge tabs that slide into female slots on the lower tray. Pulling straight up will snap these brittle tabs instantly, ruining your airbox seal and allowing unfiltered bypass air into your throttle body. Additionally, treat the brittle nylon CCV (Crankcase Ventilation) vacuum line connected to the airbox fitting with extreme care—XJ vacuum tubing turns into glass after decades of underhood heat cycles.

Phase 1: Removing the Factory Part from your 1990-2001 Jeep Cherokee 2.5L 4.0L

  1. Disconnect the Battery: Always start by disconnecting the negative battery terminal using a 10mm wrench. This resets the baseline fuel trims in your JTEC/PCM and prevents errant sensor faults.
  2. Disconnect the CCV Fresh Air Line: Locate the plastic CCV breather tube attached to the side or top of the airbox lid. Carefully twist and pull the rubber elbow off the plastic barb. If stuck, gently persuade the base with a flathead screwdriver—do not bend the rigid line or it will shatter.
  3. Release the Airbox Spring Clamps: Pop open the metal retaining spring clips around the perimeter of the factory air cleaner housing by hand or with a light pry from a flathead screwdriver.
  4. Unhinge the Factory Airbox Lid: Lift the front edge of the lid up roughly two inches, then slide the entire upper assembly toward the front of the vehicle to disengage the rear plastic retention tabs from the lower housing slots. Pivot the lid back to expose the filter element.
  5. Remove the Old Filter & Vacuum the Tray: Pull the old paper filter element out of the lower tray. Inspect the bottom of the airbox for trail dirt, gravel, and leaf buildup. Use a shop vacuum with a crevice attachment to clear all contaminants before dropping the new filter in.

Phase 2: Installing the Performance Air Filter Panel for Jeep Cherokee XJ 2.5L 4.0L 1990-2001

  1. Clean the Sealing Flange: Take a clean microfiber towel lightly sprayed with cleaner and wipe down the perimeter sealing groove inside the lower airbox and upper lid. A clean mating surface is critical to prevent unfiltered dust bypass.
  2. Seat the Performance Filter: Align the Performance Air Filter Panel into the lower air cleaner housing. Firmly press along the soft urethane perimeter gasket with your fingers to confirm the filter is sitting completely flat and bottomed out inside the retention channel.
  3. Align the Rear Hinge Tabs: Guide the rear locating tabs of the airbox lid down and back into the receiver slots on the lower housing. Lower the lid down squarely over the new filter without dislodging the rubber gasket. If the lid does not sit flat naturally, stop and realign the rear tabs—do not force it down.
  4. Lock the Clamps & Reconnect CCV: Snap the perimeter metal spring clips back into place over the lid ridges until they clamp firmly. Reinstall the CCV fresh air breather line onto the airbox barb, ensuring the rubber boot is fully seated and air-tight.
  5. Reconnect Battery & Idle Relearn Protocol: Reconnect the negative battery terminal and snug it down using your 10mm wrench. Turn the ignition key to "ON" for 3 seconds, then start the engine. CRITICAL: Leave the vehicle completely untouched at idle without touching the gas pedal for 20 to 30 seconds. This allows the factory PCM to calibrate the idle air control valve (IAC) and register the improved baseline airflow across the intake manifold without stumbling.

Disclaimer: This is a general guide provided for the 1990-2001 Jeep Cherokee 2.5L 4.0L. Always refer to your factory service manual for exact torque specifications and safety procedures.

Warranty

All products are backed by our Limited Lifetime Warranty. We stand by our quality. [See terms]
Performance Air Filter for Jeep Cherokee XJ, Volvo S40 / V40, Mitsubishi Carisma (1986-2006)

$69.00