Manifold Exhaust For Polaris Ranger 800/Crew/XP (2010-2014) Aftermarket Stainless

Heavy-Duty Stainless Exhaust Manifold for Polaris Ranger 800 & 760cc HO Twin

Who Is This For? Designed specifically for Polaris Ranger 800, Crew, and XP owners running the 760cc High Output Twin engine who need a permanent solution for cracked factory manifolds during heavy off-road utility work or trail riding.

The Heat Cycle Stress: Your Polaris Ranger’s 800cc powerplant generates immense heat, especially when hauling heavy loads or navigating low-speed technical terrain. The factory-original cast manifolds are notorious for becoming brittle over time, leading to hairline fractures and exhaust leaks. You’ll notice the symptom first as a loud "ticking" sound or a loss in low-end torque as backpressure escapes before reaching the muffler.

The Engineering Solution: This aftermarket upgrade replaces the failure-prone factory unit with a high-grade stainless steel construction. We engineered this manifold to better manage the extreme thermal expansion and contraction cycles of the Polaris HO Twin. By utilizing stainless steel rather than standard cast iron, this manifold provides superior corrosion resistance and structural integrity, ensuring your exhaust gases are routed efficiently without the risk of future heat-induced cracking.

The Comparative Edge: Why This Beats the Competition

• Restored Engine Efficiency: Eliminates exhaust leaks to ensure proper O2 sensor readings and optimal backpressure for the 760cc engine.
• Corrosion-Resistant Stainless: Constructed from high-grade stainless steel, unlike generic cast iron replacements that are prone to surface rusting and eventual structural failure in wet or muddy environments.
• Precision Fitment: Engineered as a direct bolt-on replacement for OEM Part #1262138-489, utilizing factory mounting points for a secure, leak-free seal.

Technical Specifications & Factory Ratings

Compatibility & OEM Reference

Fits the Following Vehicles:

• 2010 Polaris Ranger 800
• 2011 Polaris Ranger 800
• 2012 Polaris Ranger 800
• 2013 Polaris Ranger 800
• 2014 Polaris Ranger 800
• 2010 Polaris Ranger Crew 800
• 2011 Polaris Ranger Crew 800
• 2012 Polaris Ranger Crew 800
• 2013 Polaris Ranger Crew 800
• 2014 Polaris Ranger Crew 800
• 2012 Polaris Ranger XP 800

Interchange Part Numbers:

1262138-489

The Performance Promise

Buy with confidence. This high-mileage refresh component is designed to restore your UTV’s original performance and sound. Please note: This product does not include installation instructions; we recommend referencing your Polaris factory service manual for torque specifications and gasket placement. Backed by real automotive experts and fast shipping.