Intercooler Pipe Kit for Ford F250 F350 (2008-2010) 6.4L Powerstroke Diesel

Heavy-Duty Boost Reliability for Ford Super Duty 6.4L Powerstroke Diesel

Who Is This For? Designed specifically for Ford Super Duty owners running the 6.4L Powerstroke Diesel V8 who need reliable towing power and a high-mileage refresh for their forced induction system.

The Factory Boot Failure: You’re hauling a heavy load up a steep grade and suddenly hear a loud "pop," followed by an immediate loss of power and soaring EGTs. The factory intercooler boots and plastic components on the 6.4L are notorious for swelling and cracking after years of heat cycles and oil saturation. This leads to boost leaks that force your twin-turbos to overwork, killing your fuel economy and leaving you stranded during critical hauls.

The Engineering Solution: We engineered this kit to replace those failure-prone factory parts with 3.0" diameter, 2mm thick mandrel-bent piping. Unlike the stock pieces, these pipes feature beaded flared ends that provide a high-friction surface for the couplers to grip. Paired with triple-coated silicone hoses and professional-grade stainless steel T-bolt clamps, this system is rated to hold over 30+ PSI without blowing off, ensuring your 6.4L maintains peak volumetric efficiency.

The Comparative Edge: Why This Beats the Competition

• The Performance Gain: By utilizing 3.0" mandrel-bent tubing, this kit maintains a constant diameter through every bend, reducing turbulence and allowing your turbos to spool faster compared to restrictive factory units.
• Superior Material Integrity: While cheaper kits use thin-walled aluminum or standard rubber, our kit features 2mm thick piping and triple-coated silicone hoses that resist oil degradation and high-temperature fatigue.
• True Bolt-On Fitment: Unlike generic universal kits that require cutting, welding, or "making it fit," this kit is designed specifically for the 2008-2010 engine bay architecture for a clean, professional installation.

Technical Specifications & Factory Ratings

Compatibility & OEM Reference

Fits the Following Vehicles:

• 2008 Ford F-250 Super Duty 6.4L Turbo Diesel ONLY
• 2009 Ford F-250 Super Duty 6.4L Turbo Diesel ONLY
• 2010 Ford F-250 Super Duty 6.4L Turbo Diesel ONLY
• 2008 Ford F-350 Super Duty 6.4L Turbo Diesel ONLY
• 2009 Ford F-350 Super Duty 6.4L Turbo Diesel ONLY
• 2010 Ford F-350 Super Duty 6.4L Turbo Diesel ONLY
• 2008-2010 Ford F-450 Super Duty 6.4L Turbo Diesel ONLY
• 2008-2010 Ford F-550 Super Duty 6.4L Turbo Diesel ONLY

Interchange Part Numbers:

6.4L-POWERSTROKE-PIPE-KIT, 2008-2010-F250-64L-DIESEL, 3IN-INTERCOOLER-UPGRADE

The Performance Promise

Buy with confidence. This kit is engineered to restore the structural integrity of your charge air system. Backed by real automotive experts and fast shipping to keep your truck on the road and out of the shop.