Cold Air Intake for Ford Super Duty/Excursion (1999-2005) 6.8L V10 Engine

Performance Cold Air Intake System for 1999–2004 Ford Super Duty & 2000–2005 Ford Excursion 6.8L V10 – Enhanced Combustion Efficiency & Consistent Power Gains

Ensure your Ford Excursion's maximized airflow and engine performance boost with this precision-engineered cold air intake system. Engineered specifically for the massive 6.8L 415 cu in V10 SOHC engine, this kit replaces the restrictive factory air box that often limits the potential of your heavy-duty SUV during long hauls or demanding climbs. By utilizing a heavy-duty powder-coated heat shield to isolate the intake from engine bay temperatures, this system provides the cooler, denser air charge needed for peak combustion efficiency and a more capable driving experience.

The factory intake components are designed for silence over speed, often creating bottlenecks that restrict the V10's ability to breathe under load. Cooler air carries more oxygen, which translates into a more intense explosion in the combustion chamber to create more horsepower and torque. This system utilizes a high-flow aluminum intake tube and an enclosed shield that effectively reduces heat soak, allowing your engine to act as a more efficient air pump and providing a performance increase of 8–10% throughout the entire RPM range.

Key Features & Performance Benefits

• Power Gain: Increases horsepower and torque by 8–10% for superior towing and highway merging.

• Thermal Management: Features a heavy-duty powder-coated heat shield to block hot engine bay air.

• Instant Response: Streamlines the intake path to provide a more direct connection between the pedal and the pavement.

• Engine Tone: Enhances the unique, powerful induction sound of the 6.8L V10 under heavy acceleration.

• Consistent Flow: Maintains steady air velocity for reliable performance in large-platform sport utility vehicles.

• High Filtration: Blocks harmful debris while allowing maximum airflow for high-displacement engine demands.

Vehicle Fitment

Ford Excursion (2000–2005 XLT, Limited, XLS, and Eddie Bauer models)

Ford F-250 / F-350 Super Duty (1999–2004 XL, XLT, Lariat, King Ranch, and Harley-Davidson Edition models)

6.8L 415 cu in V10 SOHC GAS (Naturally Aspirated)

(Direct-fit application; no tuning required)

What's Included

Your kit features the high-flow aluminum induction piping, a reusable performance air filter, a heavy-duty powder-coated heat shield, and all required couplers, clamps, and hardware for a complete and secure installation.

Installation Tip

Disconnect the NEGATIVE GROUND CABLE from the battery before starting the installation and keep it off for at least one minute after you finish. This reset allows the engine's computer to learn the new airflow parameters. Ensure the engine is completely cool before beginning work.

Common Questions

Which Ford models and years does this cold air intake fit?
This system fits the 2000–2005 Ford Excursion and 1999–2004 Ford F-250 and F-350 Super Duty equipped with the 2-valve 6.8L V10 SOHC gas engine.

Will this fit a 2005 Ford F-250 or F-350 Super Duty 6.8L V10?
This intake is built for the 1999–2004 F-250 and F-350 Super Duty and the 2000–2005 Excursion with the 2-valve 6.8L V10 engine.

What is included in the kit?
The kit includes high-flow aluminum induction piping, a heavy-duty powder-coated heat shield, a reusable performance air filter, and all required couplers, clamps, and mounting hardware.

Does this intake require custom tuning after installation?
It is a direct-fit application that requires no tuning. Disconnecting the negative battery cable during installation for at least one minute allows the factory computer to reset and learn the new airflow parameters.

What kind of performance gains can I expect?
By replacing the restrictive factory air box and blocking hot engine bay air with the powder-coated heat shield, this intake delivers an 8–10% increase in horsepower and torque across the RPM range.