Cold Air Intake for Ford Excursion (2003-2005) 6.0L V8 Diesel Engine

Maximize Turbo Spool and EGT Management for your Ford Excursion Power Stroke

Who It’s For: Designed specifically for 2003-2005 Ford Excursion owners running the 6.0L Power Stroke diesel engine who need better throttle response and cooler operating temperatures.

The Problem: The 6.0L Power Stroke is a high-compression workhorse, but it is notoriously sensitive to heat. The factory plastic airbox is restrictive and prone to heat soak, which can lead to sluggish turbo lag from the Variable Geometry Turbo (VGT) and elevated Exhaust Gas Temperatures (EGTs) when pulling a heavy trailer or climbing grades.

The Solution: This intake system replaces the restrictive factory plumbing with a high-flow T-304 aluminum mandrel-bent pipe. By smoothing out the intake path and increasing the volume of cold air reaching the turbocharger, we decrease the effort required for the engine to breathe. This results in faster spooling, lower EGTs, and a more responsive pedal feel that the stock setup simply cannot provide.

Why This is the Ultimate Upgrade

• Enhanced Turbo Response: Increases horsepower and torque by 8-10% by reducing intake restriction, allowing the VGT turbo to reach target boost levels faster.
• T-304 Aluminum Construction: Unlike cheap plastic tubes that trap heat, our lightweight aluminum piping helps dissipate heat and maintains structural integrity under high vacuum.
• Direct Bolt-On Fitment: Engineered to integrate with your stock manifold system using included mounting hardware, making this a straightforward afternoon project in the driveway.

Technical Specifications

Compatibility & OEM Reference

Fits the Following Vehicles:

• 2003 Ford Excursion 6.0L V8 Diesel OHV Turbo
• 2004 Ford Excursion 6.0L V8 Diesel OHV Turbo
• 2005 Ford Excursion 6.0L V8 Diesel OHV Turbo

Interchange Part Numbers:

2003-2005, 6.0L V8 Diesel OHV Turbo, T-304 Aluminum Intake

The Performance Promise

Buy with confidence. As specialists in diesel performance, we know that air density is everything for a 6.0L. This kit provides the airflow needed to keep your rig running cooler and stronger. Backed by real automotive experts and fast shipping.