Catalytic Converter for Ford F-150 (2011-2014) 3.5L
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Direct-Fit Stainless Catalytic Converter for 2011-2014 Ford F-150 (P415)
What it Does: The direct-fit catalytic converter replaces the degraded or clogged factory emissions unit on the 2011-2014 F-150 to restore exhaust gas velocity, clear P0420/P0430 DTC codes, and maintain closed-loop air-fuel control.
The Stock Ford F-150 Converter Degradation
On the twelfth-generation P415 platform, the twin-turbocharged 3.5L EcoBoost operates with high exhaust gas temperatures and frequent thermal cycling under heavy boost and towing duty. Over time, the factory ceramic substrate suffers from washcoat depletion, carbon fouling from direct-injection blow-by, and thermal fracture. This degradation triggers downstream heated oxygen sensor (HO2S) voltage swings, setting catalyst efficiency trouble codes, causing exhaust backpressure spikes, and choking turbine discharge efficiency.
The Engineering Solution
This replacement converter features a heavy-gauge, corrosion-resistant stainless steel outer shell and mandrel-formed transition cones engineered to minimize localized exhaust turbulence. Internally, a high-efficiency ceramic honeycomb monolith is coated with an optimized precious-metal washcoat (platinum, palladium, rhodium) to rapidly light off and neutralize hydrocarbons (HC), carbon monoxide (CO), and nitrogen oxides (NOx). CNC-machined factory-profile mounting flanges and precision-welded O2 sensor bungs ensure leak-free sealing directly to OEM downpipes and intermediate exhaust piping without custom fabrication.
What's Included
- 1 × Catalytic Converter
- Installation Accessories
Technical Specifications
| Fitment | 2011-2014 Ford F-150 |
|---|---|
| Engine / Chassis | 3.5L EcoBoost V6 / P415 |
| Stock Output | 365 hp / 420 lb-ft |
| Replaces OEM Part # | 25H53969, 304103, 3041036A, 645253, 645254 |
Compatibility
- 2011 Ford F-150 3.5L V6
- 2012 Ford F-150 3.5L V6
- 2013 Ford F-150 3.5L V6
- 2014 Ford F-150 3.5L V6
Frequently Asked Questions & Fitment Warnings
Does this fit the P415 F-150?
Yes, this is a direct fit for the 2011-2014 Ford F-150 equipped with the 3.5L EcoBoost engine. Restricted from sale and registration in California, New York, Colorado, and Maine due to state-specific CARB emissions standards.
Is an ECU recalibration or tune required post-installation?
No, this is an OEM-equivalent EPA-compliant unit designed to operate within factory fuel trim parameters without setting MIL trouble codes or requiring an aftermarket tune.
The Ford Truck Standard
Engineered for sustained towing cycles and severe duty cycles, this unit provides the durability, structural rigidity, and thermal resilience required to keep your half-ton work truck performing under maximum payload demands.
Fitment
Fitment
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Warranty
Warranty
All products are backed by our Limited Lifetime Warranty. We stand by our quality. [See terms]

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$221.95