Aluminum Radiator with Shroud for Ford Bronco (1986-1996) 5.0L 5.8L

High-Efficiency 3-Row Aluminum Radiator with Shroud for 1986-1996 Ford Bronco

Direct Cooling Upgrade: Replaces factory failure-prone cooling units with an all-aluminum 3-row crossflow core and electric shroud assembly to eliminate overheating under heavy load.

The Stock Bronco Thermal Deficiencies

Factory radiators in fourth- and fifth-generation Broncos utilize brittle plastic end tanks crimped onto standard cores. Over continuous thermal cycling and off-road chassis flex, these plastic end tanks develop micro-fractures, while mechanical crimps fail and leak under standard operating pressure. Furthermore, tired stock mechanical fan clutches frequently slip, drastically dropping static airflow across the core at low speeds and causing severe heat soak during slow trail climbs or heavy towing.

The Engineering Solution

This cooling upgrade features an all-metal, vacuum-brazed 3-row core built from high-tensile AA5052 aluminum and 100% TIG-welded tanks to eliminate plastic failure points. Core dimensions of 18.03 in x 27.56 in x 1.73 in significantly expand coolant capacity and heat dissipation surface area. The precision-formed aluminum shroud houses dual 12-inch electric slim fans controlled by an integrated thermostat relay kit, pulling consistent high-CFM airflow regardless of engine RPM, while an internal transmission oil cooler safeguards automatic transmissions from fluid breakdown.

Technical Specifications

Compatibility

• 1986 Ford Bronco 5.0L 302ci / 5.8L 351ci V8
• 1987-1991 Ford Bronco (4th Gen) 5.0L / 5.8L V8 (Custom, Eddie Bauer, XLT)
• 1992-1996 Ford Bronco (5th Gen) 5.0L / 5.8L V8 (Custom, Eddie Bauer, XL, XLT, Nite, Sport)

The Ford Heavy-Duty Durability Standard

Engineered to handle severe trail duty, remote overland expeditions, and heavy trailer towing where sustained thermal control is essential to engine longevity.