Turbo Kit for Eagle Talon 4G63 (1990-1998) 2.0L

Complete T3/T4 turbo kit for 1990–1998 Eagle Talon with the 2.0L 4G63 DOHC engine (1G and 2G). Built around a polished 321 stainless tubular manifold, a hybrid T3/T4 turbo, front-mount intercooler, stainless downpipe and a full set of supporting parts. It fits the 4G63 in TSi and TSi AWD turbo cars and the 1G 2.0L DOHC ES — not the 1.8L SOHC (4G37) or the 2G 420A Talon. A tune and fueling upgrades are required.

Why this kit

• TIG-welded 321 stainless tubular manifold with large primaries, thick T3 flange, ported and polished
• T3/T4 hybrid turbo: .57 trim compressor, .50 A/R compressor / .63 A/R turbine housings
• Mandrel-bent stainless downpipe with waterjet-cut 5-bolt flange
• Front-mount aluminum intercooler plus full 2.5" piping kit
• Boost controller, electronic turbo timer, slim fan and heat wrap included

Package Includes

• (1) 321 stainless tubular turbo exhaust manifold, T3 flange — turbo and manifold flange gaskets, bolts and hardware
• (1) T3/T4 hybrid turbocharger — oil fitting gaskets and mounting studs
• (1) Front-mount aluminum intercooler, 2.5" inlet / outlet
• (1) Aluminum intercooler piping kit: (2) 2.5" straight pipes, (2) 90°, (2) 60°, (2) 45° bends, (2) 2.5" 90° silicone couplers, (6) 2.5" straight silicone couplers, (16) stainless worm-gear clamps
• (1) Adjustable boost controller with install kit
• (1) Slim reversible cooling fan with mounting tabs
• (1) Electronic turbo timer with pigtail wiring
• (1) 10 m fiberglass heat wrap
• (1) Stainless downpipe, 2.5" inlet, 5-bolt flange
• (1) High-flow intake filter, 3" inlet
• (1) High-flow breather cap
• (1) Aluminum coolant sensor bung, 38 mm ends, with 2 clamps

Turbocharger Specs

• Type: T3/T4 hybrid, wet-float bearings, balanced
• Compressor: .57 trim wheel, .50 A/R housing, 3" inlet, 2" outlet
• Turbine: .63 A/R housing, T3 inlet flange
• Oil inlet: 1/8" NPT

Exact Fitment — Eagle Talon

• 1990–1994 Talon (1G) TSi and TSi AWD with the 4G63T, plus 1G ES with the 2.0L DOHC 4G63
• 1995–1998 Talon (2G) TSi and TSi AWD with the 4G63T (2G base and ESi use the 420A engine, not the 4G63)
• Not for the 1.8L SOHC 4G37 (1G base / DL)
• 1G and 2G cars differ in engine bay layout; mock up the manifold, downpipe and intercooler piping before final install
• Manual or automatic transmission

Not Included

• Wastegate and blow-off valve (if your setup needs them)
• Oil feed / return lines and oil pan drain bung
• Larger injectors, fuel pump and ECU tune
• Clutch upgrade and exhaust beyond the downpipe
• Installation instructions

Installation Notes

• A tune is required. Do not run boost on the stock calibration.
• The intercooler piping is a universal 2.5" kit — expect to cut, trim and route it to your car.
• Plan a gravity-fed oil return; non-turbo engines need a drain bung added to the pan.
• Use the turbo timer or idle 30–60 seconds before shutdown to keep the turbo bearings healthy.
• About 50–100 hp gain on a healthy stock engine at 8 psi with a proper tune. The 485 hp figure is a hardware ceiling at 25+ psi with a built motor and supporting mods, not a dyno result.
• Professional installation recommended.

FAQs

Will this fit my 1G and 2G Talon?
Yes, on the 2.0L DOHC 4G63. Check engine bay clearance for your generation during mock-up.

Can I keep A/C and power steering?
Most installs keep A/C and power steering; confirm clearance during mock-up.

Does it work with an automatic?
Yes — it fits manual and automatic cars with the matching engine.

How much power will I make?
Expect roughly 50–100 hp more at 8 psi on a stock engine with a tune. Higher numbers need a built motor, fueling and more boost.

What else do I need?
Oil lines, fueling upgrades, a tune and a clutch rated for the added power.