{"product_id":"turbocharger-for-volvo-s60-2003-2009-2-5l","title":"Turbocharger for Volvo S60 (2003-2009) 2.5L","description":"\u003ch2 style=\"font-size: clamp(18px, 3vw, 21px); margin-bottom: 15px; line-height: 1.3;\"\u003eDirect-Fit Replacement TD04L-14T Turbocharger for 2003-2009 Volvo S60 (P2)\u003c\/h2\u003e\n\n\u003cp\u003e\u003cstrong\u003eWhat it Does:\u003c\/strong\u003e The TD04L-14T turbocharger replaces failing factory turbo units on the 2003-2009 Volvo S60 2.5L to restore target manifold boost pressure, engine efficiency, and factory throttle response.\u003c\/p\u003e\n\n\u003ch3\u003eThe Stock Volvo S60 Turbocharger Failure Modes\u003c\/h3\u003e\n\u003cp\u003eHigh-mileage \u003cstrong\u003eP2\u003c\/strong\u003e chassis Volvo platforms operating the turbocharged 2.5L inline-five routinely experience oil coking inside the center rotating housing assembly (CHRA). Over time, exhaust thermal cycling weakens the OEM 270-degree thrust bearings and dynamic piston ring seals, introducing axial and radial shaft play. This shaft deflection leads to compressor wheel contact with the housing, pressurized oil blow-by into the charge air piping, excessive smoke, cracked wastegate flapper seats, and noticeable loss of low-end boost response.\u003c\/p\u003e\n\n\u003ch3\u003eThe Engineering Solution\u003c\/h3\u003e\n\u003cp\u003eThis replacement \u003cstrong\u003eTD04L-14T\u003c\/strong\u003e assembly features a precision-balanced rotating group equipped with high-durability journal bearings and a 270-degree thrust plate engineered to handle prolonged heat loads. Cast from high-nickel ductile iron, the turbine housing resists thermal cracking and wastegate port fatigue. Integrated factory-matched oil feed ports, water cooling jackets, and OEM-spec mounting flanges ensure bolt-on integration without modifying hard coolant lines, oil drains, or the intake tract.\u003c\/p\u003e\n\n\u003ch3\u003eWhat's Included\u003c\/h3\u003e\n\u003cul\u003e\u003cli\u003e1 × Turbocharger w\/Installation Accessories\u003c\/li\u003e\u003c\/ul\u003e\n\n\u003ch3\u003eTechnical Specifications\u003c\/h3\u003e\n\u003cdiv style=\"overflow-x: auto; margin-bottom: 20px;\"\u003e\n  \u003ctable width=\"100%\" style=\"border-collapse: collapse; border: 1px solid #e0e0e0; font-size: 14px; min-width: 300px;\"\u003e\n    \u003ctr style=\"background-color: #f9f9f9;\"\u003e\n\u003cth style=\"padding:10px; text-align: left; border: 1px solid #e0e0e0;\"\u003eFitment\u003c\/th\u003e\n\u003ctd style=\"padding:10px; border: 1px solid #e0e0e0;\"\u003e2003-2009 Volvo S60\u003c\/td\u003e\n\u003c\/tr\u003e\n    \u003ctr\u003e\n\u003cth style=\"padding:10px; text-align: left; border: 1px solid #e0e0e0;\"\u003eEngine \/ Chassis\u003c\/th\u003e\n\u003ctd style=\"padding:10px; border: 1px solid #e0e0e0;\"\u003eB5254T \/ B5254T2 \/ P2\u003c\/td\u003e\n\u003c\/tr\u003e\n    \u003ctr style=\"background-color: #f9f9f9;\"\u003e\n\u003cth style=\"padding:10px; text-align: left; border: 1px solid #e0e0e0;\"\u003eStock Output\u003c\/th\u003e\n\u003ctd style=\"padding:10px; border: 1px solid #e0e0e0;\"\u003e208 hp \/ 236 lb-ft\u003c\/td\u003e\n\u003c\/tr\u003e\n    \u003ctr\u003e\n\u003cth style=\"padding:10px; text-align: left; border: 1px solid #e0e0e0;\"\u003eReplaces OEM Part #\u003c\/th\u003e\n\u003ctd style=\"padding:10px; border: 1px solid #e0e0e0;\"\u003e2003-09, 30650634, 30757679, 36002369, 36012378, 49377-06200, 49377-06201, 49377-06202, 49377-06203, 49377-06204, 49377-06210, 49377-06212, 49377-06213, 49377-06214, 4937706200, 4937706201, 4937706202, 4937706203, 4937706204, 4937706210, 4937706212, 4937706213, 4937706214, 8602627, 8603226, 8627809, 8692518, B5254T, B5254T2, N2P25LT\u003c\/td\u003e\n\u003c\/tr\u003e\n  \u003c\/table\u003e\n\u003c\/div\u003e\n\n\u003ch3\u003eCompatibility\u003c\/h3\u003e\n\u003cul\u003e\n\u003cli\u003e2003 Volvo S60 2.5L Turbo (B5254T2)\u003c\/li\u003e\n\u003cli\u003e2004 Volvo S60 2.5L Turbo (B5254T2)\u003c\/li\u003e\n\u003cli\u003e2005 Volvo S60 2.5L Turbo (B5254T2)\u003c\/li\u003e\n\u003cli\u003e2006 Volvo S60 2.5L Turbo (B5254T2)\u003c\/li\u003e\n\u003cli\u003e2007 Volvo S60 2.5L Turbo (B5254T2)\u003c\/li\u003e\n\u003cli\u003e2008 Volvo S60 2.5L Turbo (B5254T2)\u003c\/li\u003e\n\u003cli\u003e2009 Volvo S60 2.5L Turbo (B5254T2)\u003c\/li\u003e\n\u003c\/ul\u003e\n\n\u003ch3\u003eFrequently Asked Questions \u0026amp; Fitment Warnings\u003c\/h3\u003e\n\u003ch4\u003eDoes this fit the P2 S60?\u003c\/h4\u003e\n\u003cp\u003eYes, this is a direct fit for the 2003-2009 Volvo S60 equipped with the \u003cstrong\u003eB5254T\u003c\/strong\u003e or \u003cstrong\u003eB5254T2\u003c\/strong\u003e 2.5L turbo engine. \u003cstrong\u003eDoes not fit high-output 2.5L S60 R models equipped with the factory KKK K24 turbocharger.\u003c\/strong\u003e\u003c\/p\u003e\n\n\u003ch4\u003eWhat maintenance is required prior to installing this turbocharger?\u003c\/h4\u003e\n\u003cp\u003eYou must clean or replace the oil supply lines, flush the intake tract, and complete a fresh engine oil and filter change to prevent premature bearing contamination.\u003c\/p\u003e\n\n\u003ch3\u003eThe Volvo Caliber\u003c\/h3\u003e\n\u003cp\u003eEuropean turbocharged powertrains require tight tolerances to prevent boost hunting and check engine lights. This turbocharger matches factory wastegate actuator calibration to guarantee stock boost curves without ECU re-flashing.\u003c\/p\u003e","brand":"VelocityMax","offers":[{"title":"Default Title","offer_id":67916616007928,"sku":"DS-EFV6AYYJU","price":163.95,"currency_code":"USD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0800\/1290\/2648\/files\/turbocharger-for-volvo-s60-2003-2009-2-5l-1.jpg?v=1793476918","url":"https:\/\/performancechiptuning.com\/products\/turbocharger-for-volvo-s60-2003-2009-2-5l","provider":"Performance Chip Tuning","version":"1.0","type":"link"}