{"product_id":"aluminum-radiator-for-ford-explorer-2002-2005-4-0l-4-6l-manual","title":"Aluminum Radiator for Ford Explorer (2002-2005) 4.0L 4.6L Manual","description":"\u003ch2\u003eHeavy-Duty Direct-Fit All-Aluminum Radiator for 2002-2005 Ford Explorer\u003c\/h2\u003e\n\n\u003cp\u003e\u003cstrong\u003eWhat it Does:\u003c\/strong\u003e Replaces failure-prone OEM plastic-tank units with a robust, all-aluminum heat exchanger engineered to eliminate thermal saturation and coolant loss under severe operating conditions.\u003c\/p\u003e\n\n\u003ch3\u003eThe Stock Explorer Thermal Weakness\u003c\/h3\u003e\n\u003cp\u003eFactory U152 cooling modules rely on mechanically crimped nylon end tanks sealed with elastomeric gaskets. Continuous thermal expansion cycles, vibration, and hydraulic pressure fatigue these composite tanks, resulting in stress cracking along the inlet neck and tank-to-core seams. Furthermore, the single-row stock core restricts volumetric heat dissipation, leading to accelerated thermal soak when traversing steep grades or hauling sustained loads in high ambient temperatures.\u003c\/p\u003e\n\n\u003ch3\u003eThe Engineering Solution\u003c\/h3\u003e\n\u003cp\u003eThis cooling upgrade incorporates a high-efficiency brazed aluminum tube-and-fin core permanently bonded to heavy-duty, hand-TIG-welded aluminum end tanks. Eliminating plastic composites and mechanical crimps prevents catastrophic pressure blowouts. The high-capacity multi-row core layout maximizes fluid dwell time and secondary fin surface contact, yielding enhanced convective heat rejection, reduced operational fluid temperatures, and reliable durability under demanding utility duty cycles.\u003c\/p\u003e\n\n\u003ch3\u003eTechnical Specifications\u003c\/h3\u003e\n\u003ctable width=\"100%\" style=\"border-collapse: collapse; border: 1px solid #e0e0e0; font-size: 14px;\"\u003e\n  \u003ctr style=\"background-color: #f9f9f9;\"\u003e\n\u003ctd style=\"padding:8px;\"\u003e\u003cstrong\u003eFitment\u003c\/strong\u003e\u003c\/td\u003e\n\u003ctd style=\"padding:8px;\"\u003e2002-2005 Ford Explorer (Manual Transmission)\u003c\/td\u003e\n\u003c\/tr\u003e\n  \u003ctr\u003e\n\u003ctd style=\"padding:8px;\"\u003e\u003cstrong\u003eEngine \/ Chassis\u003c\/strong\u003e\u003c\/td\u003e\n\u003ctd style=\"padding:8px;\"\u003e4.0L Cologne SOHC V6 \/ 4.6L Modular 2V V8 \/ U152\u003c\/td\u003e\n\u003c\/tr\u003e\n  \u003ctr style=\"background-color: #f9f9f9;\"\u003e\n\u003ctd style=\"padding:8px;\"\u003e\u003cstrong\u003eStock Output\u003c\/strong\u003e\u003c\/td\u003e\n\u003ctd style=\"padding:8px;\"\u003e210-239 hp \/ 254-282 lb-ft (Approx)\u003c\/td\u003e\n\u003c\/tr\u003e\n  \u003ctr\u003e\n\u003ctd style=\"padding:8px;\"\u003e\u003cstrong\u003ePart Number\u003c\/strong\u003e\u003c\/td\u003e\n\u003ctd style=\"padding:8px;\"\u003eN\/A\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/table\u003e\n\n\u003ch3\u003eCompatibility\u003c\/h3\u003e\n\u003cul\u003e\n  \u003cli\u003e\n\u003cstrong\u003eMake:\u003c\/strong\u003e Ford\u003c\/li\u003e\n  \u003cli\u003e\n\u003cstrong\u003eModel:\u003c\/strong\u003e Explorer\u003c\/li\u003e\n  \u003cli\u003e\n\u003cstrong\u003eModel Years:\u003c\/strong\u003e 2002, 2003, 2004, 2005\u003c\/li\u003e\n  \u003cli\u003e\n\u003cstrong\u003eDisplacement:\u003c\/strong\u003e 4.0L Cologne V6, 4.6L Modular V8\u003c\/li\u003e\n  \u003cli\u003e\n\u003cstrong\u003eTransmission:\u003c\/strong\u003e Manual\u003c\/li\u003e\n\u003c\/ul\u003e\n\n\u003ch3\u003eThe Ford Utility Standard\u003c\/h3\u003e\n\u003cp\u003eEngineered for severe duty cycles, this all-aluminum cooling unit maintains optimal thermal thresholds during heavy trail hauling, towing, and extended high-load utility operation.\u003c\/p\u003e","brand":"VelocityMax","offers":[{"title":"Default Title","offer_id":50497319272696,"sku":"DS-EOM1GKN1H","price":214.95,"currency_code":"USD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0800\/1290\/2648\/files\/aluminum-radiator-for-ford-explorer-2002-2005-4-0l-4-6l-manual-1.jpg?v=1789257670","url":"https:\/\/performancechiptuning.com\/fr\/products\/aluminum-radiator-for-ford-explorer-2002-2005-4-0l-4-6l-manual","provider":"Performance Chip Tuning","version":"1.0","type":"link"}